United States Process Automation Market Insight
Published: 09 June 2026 | Report Format: Electronic (PDF)
United States Process Automation Market is projected to grow at a CAGR of around 8.1%, driven by increasing adoption of Industry 4.0 technologies, industrial digitalization, AI-enabled control systems, and rising investments.
United States Process Automation Market Forecasts to 2035
- The United States Process Automation Market Size was Estimated at USD 38.6 Billion in 2025.
- The Market Size is Expected to Grow at a CAGR of around 8.1% from 2025 to 2035.
- The United States Process Automation Market Size is Expected to Reach around USD 84.1 Billion by 2035.
Notable Insights for the United States Process Automation Market
- Segmentation Based on Technology, Distributed Control Systems (DCS), Supervisory Control and Data Acquisition (SCADA), and Manufacturing Execution Systems (MES) segments held a dominant position in the United States Process Automation Market in 2025 with nearly 72% share, driven by increasing automation across process industries.
- Segmentation Based on End User, Oil & Gas, Chemicals, and Power Generation segments collectively accounted for approximately 68% share in 2025, supported by growing demand for operational efficiency, safety compliance, and predictive maintenance solutions.
- The United States Process Automation Market is led by Honeywell International Inc., Emerson Electric Co., and Rockwell Automation, Inc., with combined revenues exceeding USD 64.3 Billion in 2025. The market is expected to expand steadily through 2035
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Why Buy This Report
- Provides a comprehensive analysis of the impact of industrial digital transformation, smart manufacturing initiatives, Industry 4.0 adoption, energy efficiency requirements, and workforce optimization strategies on market expansion.
- Offers key insights into technological advancements in industrial IoT, AI-enabled automation, digital twins, predictive analytics, cloud-based control systems, and intelligent process optimization platforms.
- Helps stakeholders evaluate competitive positioning, investment opportunities, capacity expansion strategies, automation modernization programs, software integration trends, and growth prospects of leading automation solution providers.
Competitive Analysis:
The report offers the appropriate analysis of the key organizations/companies involved within the United States process automation market, along with a comparative evaluation primarily based on their product of offering, business overviews, geographic presence, enterprise strategies, segment market share, and SWOT analysis. The report also provides an elaborative analysis focusing on the current news and developments of the companies, which includes product development, innovations, joint ventures, partnerships, mergers & acquisitions, strategic alliances, and others. This allows for the evaluation of the overall competition within the market.
Top Companies in United States Process Automation Market
- Honeywell International Inc.
- Emerson Electric Co.
- Rockwell Automation, Inc.
- Siemens AG
- ABB Ltd.
- Schneider Electric SE
- Yokogawa Electric Corporation
- Mitsubishi Electric Corporation
- General Electric Company
- Endress+Hauser Group
Recent Developments:
- In September 2025, Honeywell International Inc. launched an enhanced AI-enabled industrial automation platform integrating advanced analytics and real-time process optimization capabilities for process manufacturing facilities.
- In July 2025, Emerson Electric Co. collaborated with AspenTech to strengthen industrial software and automation capabilities, supporting digital transformation initiatives across energy, chemical, and manufacturing industries.
Market Segmentation:
United States Process Automation Market, By Technology
- Distributed Control Systems (DCS)
- Supervisory Control and Data Acquisition (SCADA)
- Manufacturing Execution Systems (MES)
- Programmable Logic Controllers (PLC)
- Human Machine Interface (HMI)
- Others
United States Process Automation Market, By Component
- Hardware
- Software
- Services
United States Process Automation Market, By Deployment
- On-Premise
- Cloud-Based
United States Process Automation Market, By End User
- Oil & Gas
- Chemicals
- Power Generation
- Pharmaceuticals
- Food & Beverages
- Water & Wastewater
- Others
United States Process Automation Market, By Enterprise Size
- Large Enterprises
- Small & Medium Enterprises
Expert Views:
The United States Process Automation Market is expected to witness robust growth through 2035, supported by accelerating industrial digitalization, increasing deployment of AI-enabled automation systems, and growing investments in smart manufacturing infrastructure. Advancements in industrial IoT, predictive maintenance solutions, and cloud-connected control platforms are anticipated to strengthen operational efficiency and competitiveness. As enterprises continue modernizing production facilities and adopting intelligent automation technologies, process automation will remain a critical pillar of the United States industrial ecosystem.
Author: Komal and Radhika By Decisions Advisors and Consulting